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connectors for industrial equipment axm ordering information 1. socket 2. header for pc board to flat cable mil connectors (axm) features 1. high density mounting is possible. even with mounting right next to another connector, insertion into and removal from the socket can be done, providing a saving in the surface mounting space. 2. lever with original stopper construction for great strength the original stopper construction reduces the possibility of lever damage even when excess load is applied to the lever during socket insertion and removal, and during transportation. 3. metal pin-less lever construction noise prevention is considered in this construction by not using metal pins, which, if present, act as noise absorbing antennas. 4. incorrect insertion prevention mechanism. because of the box type construction of the header and the special key that is used, incorrect insertion can be prevented. also, by means of the special key that is used, incorrect insertion into an adjacent connector is prevented. long lever type short lever type compliance with rohs directive density mounting 5: au plating/au plating 1: mil connectors (socket) 0: without strain relief/10 contacts: with polarity guide 2: without strain relief/min. 14 contacts with polarity guide, 10 contacts without polarity guide 4: with strain relief/14 contacts with polarity guide, 10 contacts without polarity guide 9: with strain relief/10 contacts: with polarity guide axm 1 15 10: 10 contacts 14: 14 contacts 16: 16 contacts 20: 20 contacts 26: 26 contacts 30: 30 contacts 34: 34 contacts 40: 40 contacts 50: 50 contacts 60: 60 contacts 64: 64 contacts 1: 1.27 mm 1: au plating/sn plating 2: mil connectors (header) 0: long lever 1: short lever 2: without lever axm 12 10: 10 contacts 14: 14 contacts 16: 16 contacts 20: 20 contacts 26: 26 contacts 30: 30 contacts 34: 34 contacts 40: 40 contacts 50: 50 contacts 60: 60 contacts 64: 64 contacts 0: straight (min. 14 contacts with polarity slot, 10 contacts without polarity slot) 1: angle (min. 14 contacts with polarity slot, 10 contacts without polarity slot) 8: straight (10 contacts with polarity slot) 9: angle (10 contacts with polarity slot) panasonic-electric-works.net/ac
connectors for industrial equipment axm 3. strain relief specifications 1. characteristics 2. materials and surface treatment 3. applicable cable product types item speci?ations conditions electrical characteristics rated current 1 a when the header is connected to our wire-press socket, the rated current varies depending on the wire used as shown below. (awg#23/#24: 3 a, awg#26: 2 a, awg#28: 1 a) breakdown voltage 750 v ac for 1 min. detection current: 1 ma insulation resistance min. 1000m ? at 500v dc megger contact resistance max. 20m ? measured based on the hp4338b measurement method of jis c 5402 mechanical characteristics unit removal force min. 0.785n {80gf}/2 contacts measured by steel-pin-gauge with (0.64 0.01) (0.64 0.01)mm 2 cross section area. composite insertion force max. 2.94n {300gf} no. of contacts post holding force min. 19.6n {2kgf} by pulling post until coming off lever locking strength min. 78.5n {8kgf} sockets are pulled to the derection of shaft in the mated condition cover strength min. 78.5n {8kgf} by pulling protector or strain relief to the direction of shaft lifetime characteristics insertion and removal life 500 times environmental characteristics ambient temperature ?5 to +105 c vibration resistance 10 to 55hz at the double amplitude of 1.52mm no opening more than 1 sec. at max. 100ma carrying current shock resistance 490m/s 2 {50g} no opening more than 1 sec. at max. 100ma carrying current pa rt name material surface molded portion glass reinforced pbt (ul94v-0) contact (socket) copper alloy contact portion: ni plating on base, au plating on surface pressured portion: ni plating on base, au plating on surface post (header) copper alloy contact portion: ni plating on base, au plating on surface terminal portion: ni plating on base, sn plating on surface standard wire awg28 pitch 1.27mm 3: mil connectors (strain relief) axm 3 10: 10 contacts 14: 14 contacts 16: 16 contacts 20: 20 contacts 26: 26 contacts 30: 30 contacts 34: 34 contacts 40: 40 contacts 50: 50 contacts 60: 60 contacts 64: 64 contacts 1. socket no. of contacts no. of polarity guide without strain relief with strain relief 10 0 axm110215 axm110415 1 axm110015 axm110915 14 1 axm114215 axm114415 16 1 axm116215 axm116415 20 1 axm120215 axm120415 26 1 axm126215 axm126415 30 1 axm130215 axm130415 34 1 axm134215 axm134415 40 1 axm140215 axm140415 50 1 axm150215 axm150415 60 1 axm160215 axm160415 64 1 axm164215 axm164415 2. strain relief no. of contacts part no. 10 axm310 14 axm314 16 axm316 20 axm320 26 axm326 30 axm330 34 axm334 40 axm340 50 axm350 60 axm360 64 axm364 panasonic-electric-works.net/ac
connectors for industrial equipment axm 4. keys dimensions (unit: mm) product name part no. polarity key axm8001 incorrect insertion prevention key axm8002 3. header notes) 1. a no-lever type is available. this product will be manufactured after receiving your order. please inquire about delive ry. when ordering change the fourth digit in the part number to ?? 2. the tray packing quantity for outer carton is 200 pcs. 3. for the available foreign standard products, refer to ?tandards chart on the end of the catalog. no. of contacts no. of polarity slot long lever type short lever type angle straight angle straight 10 0 axm210011 axm210001 axm210111 axm210101 1 axm210091 axm210081 axm210191 axm210181 14 1 axm214011 axm214001 axm214111 axm214101 16 1 axm216011 axm216001 axm216111 axm216101 20 1 axm220011 axm220001 axm220111 axm220101 26 1 axm226011 axm226001 axm226111 axm226101 30 1 axm230011 AXM230001 axm230111 axm230101 34 1 axm234011 axm234001 axm234111 axm234101 40 1 axm240011 axm240001 axm240111 axm240101 50 1 axm250011 axm250001 axm250111 axm250101 60 1 axm260011 axm260001 axm260111 axm260101 64 1 axm264011 axm264001 axm264111 axm264101 the cad data of the products with a cad data mark can be downloaded from: http://panasonic-electric-works.net/ac ?socket with strain relief strain relief housing polarity guide protector b c 3.7 a 6.0 15.9 14.3 14.0 10.5 2.54 0.15 2.54 0.15 cross section view with strain relief 4.35 without strain relief general tolerance: 0.3 b c 3.7 a 6.0 10.5 7.0 2.54 0.15 2.54 0.15 without strain relief dimension table (mm) no. of contacts no. of polarity slot a b c 10 0 17.3 10.16 1 17.3 10.16 0.8 14 1 22.4 15.24 16 1 24.9 17.78 20 1 30.0 22.86 26 1 37.6 30.48 1.0 30 1 42.7 35.56 34 1 47.8 40.64 40 1 55.4 48.26 50 1 68.1 60.96 1.460 1 80.8 73.66 64 1 85.9 78.74 panasonic-electric-works.net/ac
connectors for industrial equipment axm ?header (long lever type) general tolerance: 0.3 a d b e c f 8.7 8.4 3.95 6.5 17.3 13.9 26.4 2.85 2-2.6 dia. 2.54 0.15 2-2.6 dia. te r minal dimensions recommended pc board pattern (bottom view) angle terminal straight terminal note) dimensions of a, b, d and e are the same as the header dimensions. angle terminal straight terminal 3.59 3.0 0.5 0.05 2.54 0.15 2.54 0.15 0.5 0.05 3.0 (a) b 0.1 e 0.1 2.85 0.74 (13.9) (17.3) 2.54 0.05 0.80 +0.1 0 dia. 2.54 0.05 2-3.2 dia. (m3 screws) (a) d 0.1 e 0.1 1.52 (8.7) (8.4) 3.95 2.54 0.05 2.54 0.05 2-3.2 dia. (m3 screws) 0.80 +0.1 0 dia. dimension table (mm) no. of contacts no. of polarity slot a b c d e f 10 0 32.0 21.84 17.53 27.9 10.16 38.6 1 32.0 21.84 17.53 27.9 10.16 38.6 14 1 37.1 26.92 22.61 33.0 15.24 43.7 16 1 39.6 29.46 25.15 35.6 17.78 46.2 20 1 44.7 34.54 30.23 40.6 22.86 51.3 26 1 52.3 42.16 37.85 48.3 30.48 58.9 30 1 57.4 47.24 42.93 53.34 35.56 64.0 34 1 62.5 52.32 48.01 58.4 40.64 69.1 40 1 70.1 59.94 55.63 66.0 48.26 76.7 50 1 82.8 72.64 68.33 78.7 60.96 89.4 60 1 95.5 85.34 81.03 91.4 73.66 102.1 64 1 100.6 90.42 86.11 96.5 78.74 107.2 cad data ?header [short lever] general tolerance: 0.3 a f c d b e 8.7 8.4 3.95 6.5 17.3 13.9 22.6 2.85 2.54 0.15 2-2.6 dia. 2-2.6 dia. te r minal dimensions recommended pc board pattern (bottom view) angle terminal straight terminal note) dimensions of a, b, d and e are the same as the header dimensions. angle terminal straight terminal 3.59 3.0 0.5 0.05 2.54 0.15 2.54 0.15 0.5 0.05 3.0 (a) b 0.1 e 0.1 2.85 0.74 (13.9) (17.3) 2.54 0.05 0.80 +0.1 0 dia. 2.54 0.05 2-3.2 dia. (m3 screws) (a) d 0.1 e 0.1 1.52 (8.7) (8.4) 3.95 2.54 0.05 2.54 0.05 2-3.2 dia. (m3 screws) 0.80 +0.1 0 dia. dimension table (mm) no. of contacts no. of polarity slot a b c d e f 10 0 32.0 21.84 17.53 27.9 10.16 35.0 1 32.0 21.84 17.53 27.9 10.16 35.0 14 1 37.1 26.92 22.61 33.0 15.24 40.1 16 1 39.6 29.46 25.15 35.6 17.78 42.7 20 1 44.7 34.54 30.23 40.6 22.86 47.7 26 1 52.3 42.16 37.85 48.3 30.48 55.4 30 1 57.4 47.24 42.93 53.34 35.56 60.4 34 1 62.5 52.32 48.01 58.4 40.64 65.5 40 1 70.1 59.94 55.63 66.0 48.26 73.1 50 1 82.8 72.64 68.33 78.7 60.96 85.8 60 1 95.5 85.34 81.03 91.4 73.66 98.5 64 1 100.6 90.42 86.11 96.5 78.74 103.6 cad data panasonic-electric-works.net/ac
connectors for industrial equipment axm cable no. and terminal position correlation drawing combination of header and socket regarding reverse and incorrect insertion prevention socket header (angle terminal) header (straight terminal) te r minal numbers are not indicated on the connector. using the triangle mark as reference, the connection operations and printed circuit board design should be carried out. when the cable numbers are temporarily assigned from the end as 1, 2, 3, 4 ... n, the corresponding terminal number positions for the socket are as shown in the drawing on the left. the header terminal positions and corresponding positions are shown in the drawing on the left. triangle mark triangle mark 1 2 4 n n 1234 3 n-1 cable no. cable triangle mark n n-1 31 2 4 3 n-1 1 triangle mark 2n with strain relief long lever type without strain relief short lever type header so cket long lever type short lever type strain relief good not good without strain relief not good good 1. reverse insertion prevention mechanism the header polarity slot and socket polarity guide of these mil connectors make for a construction which prevents reverse insertion. (however, the 10- contact type does not feature this construction.) 2. polarity key (axm8001) for double prevention of reverse insertion reverse insertion is doubly prevented by inserting the polarity key (axm8001) into the header to create a projection and by aligning this projection with the cutout in the socket. 3. incorrect insertion prevention key (axm8002) ideal for preventing incorrect insertion into adjacent connectors when a miltiple number of mil connectors with the same number of contacts are used incorrect insertion is prevented by plugging the hole in the socket with the incorrect insertion prevention key (axm8002) and then by removing or cutting off the pin of the corresponding header. polarity guide polarity slot socket header cutout projection polarity key now in place plarity key hand-held part (break off after insertion) incorrect insertion prevention key hand-held part (break off after insertion) remove corresponding pin panasonic-electric-works.net/ac
connectors for industrial equipment axm notes 1. regarding design of printed circuit board the connector terminal numbers are not indicated. using the triangle mark as reference, the printed circuit board design and the cable connection operations can be carried out. 2. regarding insertion into and removal from the socket when inserting or removing the connector, be careful not to pull the cable. hold the socket by hand to remove the connector when the no-lever type is used. with the lever type header, removal is easy. when the socket is unconnected, be careful not to apply excessive force to the levers. 3. regarding external force applied to the cable when there is the possibility that external force may be applied to the cable, or in the case of vibration being applied to the connector cable, a strain relief socket should be used. 4. regarding soldering of the header soldering should be carried out under the conditions given below. 260 c: within 10 seconds 300 c: within 5 seconds 350 c: within 3 seconds 5. regarding the handling of header terminals care should be taken with the header terminals because repeated bending of the terminals can lead to damage. 6. regarding the cable pressure connection tool the special tool provided by our company for cutting the cable and making the pressure connections should be used. 7. regarding the selection of header type when making the selection of the header, the following factors should be used for the selection. note) vibration: 9.8 m/s 2 {1g}/10 to 150 hz shock: 49 m/s 2 {5g} the above should be considered as criteria. condition header repeated vibration and shock occasional vibration and shock f orce used on cable long lever type ve ry good very good very good short lever type good good not good for other details, please verify with the product specification sheets. panasonic-electric-works.net/ac
connectors for industrial equipment axy pressure welding unit product types note) the pressure welding unit is not include the accessories. tools for flat cable connector flat cable connector t ools (axy) products name part no. remarks pressure welding unit axy10000 accessories attachment axy20101 mil and pcb types, cable pitch 1.27mm center locator axy20201 mil type axy20202 pcb mini-dip type axy20203 pcb ic type, terminal row pitch 7.62mm axy20205 pcb ic type, terminal row pitch 15.24mm guide plate axy20301 mil type axy20302 pcb mini-dip type axy20303 pcb ic type, terminal row pitch 7.62mm axy20305 pcb ic type, terminal row pitch 15.24mm spacer axy20401 mini-dip type, terminal row pitch 2.54mm, 30 to 64 contacts axy20404 ic type, terminal row pitch 15.24mm, 24 to 40 contacts axy20405 mini-dip type, terminal row pitch 2.54mm, 10 to 26 contacts axy20406 ic type, terminal row pitch 7.62mm, 14 to 20 contacts cable cutter features 1. flat cable (from 10 to 64 contacts) can be cut. 2. accurate cutting only by setting cable to the guide. 3. cutting knife can be ?ed by clamper from the side and exchanged easily. 4. safety cover for cutting knife is equipment. 5. the replacement blade of a commercially available box cutter can be used as the cable cutter blade. product types notes 1. setting of ?t cable first, set the guide plate at the correct width. then ? the cable and cut it. 2. exchange of cutting knife push to attach the knife to the stopper pin of cutter holder and then set it. 3. safety cover cutting work should be done with safety cover set. please do not put your hand inside of safety cover set. 4. do not remodel this product or use it for other purposes. (mm) compliance with rohs directive product name part no. cable cutter axy80000 axy10000 features 1. operation without worry of connecters becoming damaged when pressure welding, the connector will not break even if pressed too hard because the guide plate acts as a stopper. 2. easy operation designed with the operator in mind, pressure welding is sure and easy with minimal force needed when operating the lever. it is also well suited to repetitive operation. 3. using the same unit, all types of connectors can be pressure welded by simply replacing center locator and guide plate. 4. pressure welding of 10 to 64 strand cable is easily accomplished by changing the position of the guide plate. 5. positioning of the connector and cable is easily accomplished with the guide plate. 6. after pressure welding a ?t cable, the connector can be easily removed by pressing the handle to pop it out. 7. even if the connector type changes, the cover is always face down and pressure welding is always possible. cables will never be displaced during pressure welding. guid plates handle pressing plate center locator attachment compliance with rohs directive panasonic-electric-works.net/ac
connectors for industrial equipment axy combination of accessories safety notes pressing plate of pressure welding unit dimensions (unit: mm) applicable socket no. of contacts attachment center locator guide plate spacer mil type every type axy20101 axy20201 axy20301 pcb (mini-dip type) 10 to 26 axy20202 axy20302 axy20405 30 to 64 axy20401 pcb (ic type) 14 to 20 axy20203 axy20303 axy20406 24 to 40 axy20205 axy20305 axy20404 1. do not do the following dangerous actions when using the pressure welder. insert hand or ?gers beneath the pressure plate when operating the lever. allow your ?gers to get close to moving parts when operating the lever. let go of the lever when in progress after pressure welding a connector. (be sure to keep your hand on the lever all the way to the end. otherwise the lever might snap back with considerable force.) 2. secure the pressure welder to the work bench to prevent it from falling over. also, do not apply excessive for ce to the lever when pressure welding (such as by applying the full weight of your body). 1. the pressing plate consists of the pressing plate main unit and mil/pcb type connector plate. 2. proceed with the pressure connection of mil type connectors (axm1 series) and pcb type connectors (axp series) with the mil/pcb connector plate attached to the pressing plate main unit. use the hexagonal head bolt to mount and remove the mil/pcb type connector plate. when pressure-welding mil/pcb type connectors mil/pcb type connector plate pressing plate main unit hexagonal head bolt resin panel ?pressure welding unit 310 150 130 400 pressing plate location for attachment handle ?accessories attachment center locator guide plate spacer 18 spacer handle 130 130 center locator guide plate attachment panasonic-electric-works.net/ac
connectors for industrial equipment axy notes cable pressure welding safety notes for specialized tools 1. cable cutter 1) never remove the safety cover 2) never insert your ?ger inside the safety cover 3) use on a stable surface 4) do not alter this product, or use it for other purposes 2. pressure welding unit 1) do not place ?gers beneath the pressurized plate or in or near moving parts, while the lever is being operated. 2) lock the unit in place on a wor kbench or the like. 3) do not alter this product, or use it for other purposes 1. sockets setting after covers are temporary ?ed with housing (or base), sockets are set at the gutter of center locator. (see fig. 1) 2. method of inserting ?t cable the guide plate is set at the correct ?ure of scale, corresponding to the number of contacts (cable width). then cable is inserted along with the guide until it reaches at the stopper. (see fig. 2) 3. pressure connection after adjusting the lower limit of the pressing plate, the connectors should be pressed. since the guide plate is the stopper, the connectors should be pressed until contacting the pressing plate to the guide plate. in case of pcb types, however, spacers should be placed over the base. (see fig. 2) 4. strain relief regarding mil type, strain relief should be ?ed manually after pressure connection of cables. (see fig. 3) 5. be sure to use our pressure welding unit and its accessories when conducting pressure welding. mil type pcb type fig. 1 socket set condition mil type pcb type fig. 2 pressure welding condition fig. 3 set condition of strain relief housing (or base) center locator protector (or cover) center locatorprotector cover pressing plate flat cable center locator guide plate pressing plate spacer pressing plate pressing plate panasonic-electric-works.net/ac
connectors for industrial equipment axh harness fabrication for flat cable connector notes when fabricating harnesses 1. common items 1) select the appropriate connector and cable according to the conditions of use. 2) it is recommended that our cable cutter and pressure welding unit be used. 3) after making the pressure welding, the condition of the connection should be con?med. 4) because there are standard terminal layout and reverse terminal layout for pcb type connectors, the connector suitable for the use should be selected. 2. cable cutter 1) the cable should be cut at right angles to the corresponding length. 2) use a sharp cutter for making the cut. 3) when setting the cable length, the pressure welding portion and strain relief coil should be considered and set accordingly. for our product, the following cable length is necessary. (for each side) mil type socket without strain relief 6mm with strain relief 15mm pcb type connector mini-dip type 7mm ic type 14 to 20 contacts 10mm ic type 24 and 40 contacts 20mm 3. cable pressure welding 1) bring the cable end surface in line with the connector end surface, and set in the g roove of the cable guide of the protector. 2) when making a cable pressure welding for a pcb type connector, it is recommended that a spacer be used. this can prevent breakage of the terminals. example 1: mil type and mil type cable mark cable mark example 2: pcb type and pcb type standard terminal layout reverse terminal layout cable mark cable mark cable mark cable mark example 3: pcb type and mil type standard terminal layout reverse terminal layout cable mark cable mark cable mark cable mark panasonic-electric-works.net/ac
connectors for industrial equipment axh harness assembly ordering information note 1) connector type note 2) connection of connector and cable we slso accept orders for harnessed products. call for more information. connector type order no. mil type connector without strain relief m12 with strain relief m14 pcb type connector mini-dip type srandard terminal layout p42 reverse terminal layout p46 ic type reverse terminal layout p56 order no. 1 2 3 4 5 6 7 8 left connector right connector cable mounting upper side lower side upper side lower side strain relief without strain relief with strain relief number of contacts for connector cable left connector type cable type and length right connector type axh connector harness designation number of contacts for connector or cable left connector type (see note 1) connection of connector and cable (see note 2) cable types standard type: stranded awg 28: 1 fluted type: stranded awg 28: 2 cable mark front: 1 rear: 2 not specified: 3 cable length (3 digits) example: 020 for 20 cm (only 5 cm and longer available.) right connector type (see note 1) connection of connector and cable (see note 2) axh panasonic-electric-works.net/ac

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